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Senior Quality Engineer

PublishedPublished: 6/14/2022
Manufacturing

Job Description

Senior Quality Engineer

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📍 Location: Hudson, MA

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🏢 Industry: Staffing and Recruiting

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💼 Work Setting: Onsite

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Are you a quality professional with expertise in FDA regulations, ISO standards, design controls, risk management, and process validation? This role offers the opportunity to partner with R&D, Manufacturing, and Regulatory Affairs teams to ensure products meet the highest quality, safety, and compliance standards throughout the product lifecycle.

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The ideal candidate will have deep experience supporting medical device products, quality systems, validation activities, risk management, and continuous improvement programs in a regulated environment.

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Key Responsibilities

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Quality Systems & Regulatory Compliance

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Quality Management System (QMS)

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  • Ensure compliance with FDA Quality System Regulations (QSR).
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  • Maintain adherence to ISO 13485 quality management requirements.
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  • Support implementation and continuous improvement of quality processes.
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  • Ensure compliance with regulatory and internal quality standards.
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Regulatory Compliance

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Support compliance with:

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  • FDA 21 CFR Part 820
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  • ISO 13485
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  • ISO 14971
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  • Medical Device Quality Regulations
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  • Risk Management Standards
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Design Controls & Risk Management

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Design Control Activities

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  • Oversee Design History Files (DHF).
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  • Support design verification and validation activities.
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  • Ensure compliance with design control requirements throughout development.
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Risk Management

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  • Develop and maintain risk management files.
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  • Lead risk assessments in accordance with ISO 14971.
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  • Evaluate product and process risks throughout the lifecycle.
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  • Implement risk mitigation strategies and controls.
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Process Validation

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Manufacturing Validation

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Lead and approve:

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  • Installation Qualification (IQ)
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  • Operational Qualification (OQ)
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  • Performance Qualification (PQ)
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Validation Engineering

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  • Develop validation protocols and reports.
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  • Support manufacturing process improvements.
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  • Ensure validated processes meet quality and regulatory requirements.
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Statistical Analysis

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Utilize methodologies such as:

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  • Statistical Process Control (SPC)
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  • Design of Experiments (DOE)
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  • Process Capability Analysis
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  • Root Cause Analysis
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Quality Operations

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Non-Conformance Management

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  • Investigate and manage Non-Conformance Reports (NCRs).
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  • Drive timely resolution of quality issues.
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  • Monitor recurring trends and systemic problems.
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CAPA Management

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  • Lead Corrective and Preventive Action (CAPA) activities.
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  • Conduct root cause investigations.
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  • Verify effectiveness of corrective actions.
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Failure Investigations

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  • Analyze product and process failures.
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  • Conduct detailed investigations and documentation.
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  • Recommend corrective and preventive solutions.
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New Product Introduction (NPI)

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Product Development Support

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  • Partner with R&D teams during product development.
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  • Ensure quality requirements are incorporated early in design.
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  • Support design reviews and product transfer activities.
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Change Management

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  • Evaluate quality impact of engineering changes.
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  • Support product modifications and process changes.
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  • Ensure proper documentation and risk assessments.
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Cross-Functional Leadership

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Stakeholder Collaboration

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Work closely with:

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  • Research & Development
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  • Manufacturing Engineering
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  • Regulatory Affairs
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  • Operations Teams
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  • Supplier Quality Teams
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Technical Leadership

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  • Provide quality expertise on business-critical projects.
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  • Influence product and process decisions.
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  • Drive quality-focused decision making across teams.
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Audits & Inspections

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Internal Audits

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  • Support and participate in internal quality audits.
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  • Assess process compliance and effectiveness.
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  • Recommend improvement opportunities.
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External Audits

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Support:

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  • FDA Inspections
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  • Certification Audits
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  • Supplier Audits
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  • Customer Audits
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Audit Readiness

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  • Maintain inspection-ready documentation.
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  • Address audit findings and observations.
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  • Drive continuous compliance improvements.
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Required Qualifications

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Education

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Bachelor's Degree in:

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  • Mechanical Engineering
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  • Biomedical Engineering
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  • Manufacturing Engineering
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  • Quality Engineering
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  • Related Technical Discipline
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Experience

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5-8+ years of experience in:

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  • Medical Device Industry
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  • Quality Engineering
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  • Regulated Manufacturing Environments
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  • Product Quality Systems
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Technical Skills

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Quality Systems

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  • FDA Quality System Regulations (QSR)
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  • ISO 13485
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  • ISO 14971
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  • FDA 21 CFR Part 820
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  • Quality Management Systems (QMS)
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Design Quality

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  • Design Controls
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  • Design Verification
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  • Design Validation
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  • DHF Management
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  • Risk Management
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Validation

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  • IQ/OQ/PQ
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  • Process Validation
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  • Test Method Validation
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  • Statistical Analysis
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Quality Operations

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  • CAPA
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  • NCR Management
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  • Root Cause Analysis
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  • Failure Investigations
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  • Continuous Improvement
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Key Skills

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  • Quality Engineering
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  • Medical Devices
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  • FDA Regulations
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  • ISO 13485
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  • ISO 14971
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  • Design Controls
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  • DHF
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  • CAPA
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  • NCR
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  • Process Validation
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  • IQ/OQ/PQ
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  • Risk Management
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