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Battery Engineer - Cell Development

PublishedPublished: 6/14/2022
Manufacturing

Job Description

The Battery Engineer / Senior Battery Engineer will join the product development team to drive cell-level development of next-generation electrolytes into larger formats. In this role, you will drive cell design, electrolyte optimization, and formation protocol development for lithium-ion chemistries, with a strong emphasis on cylindrical cell development.

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You will work cross-functionally with electrolyte and manufacturing teams to translate lab-scale results into pilot-scale cells and will play a central role in diagnosing performance and safety issues through postmortem failure analysis and electrochemical characterization.

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Key Responsibilities

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  • Evaluate cell designs and electrolyte optimization for high-voltage lithium-ion chemistries from pouch format into cylindrical and prismatic cell formats.
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  • Develop and refine cell formation protocols to improve performance and manufacturing yield.
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  • Conduct postmortem failure analysis and electrochemical characterization to diagnose degradation mechanisms and drive corrective action.
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  • Drive cell development and process optimization in pilot-scale manufacturing, including assembly, testing, and troubleshooting of cylindrical and prismatic cells.
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  • Perform data analysis of cell life and electrolyte performance under diverse testing conditions (e.g., fast charge, high voltage, low/high temperatures, etc) across multiple cell chemistries and formats.
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  • Deliver technical reports to multidisciplinary R&D teams, summarizing test results, data analysis, and recommendations to guide project decisions.
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  • Champion safe lab operations, ensuring adherence to safety protocols across all laboratory and pilot-scale testing activities.
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Qualifications

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  • Bachelor's degree in engineering, materials science, chemistry, or a related field (advanced degree a plus).
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  • Experience in lithium-ion cell development, including cell formation protocol development, postmortem failure analysis, and electrochemical characterization.
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  • Hands-on experience with cell development in pilot-scale manufacturing environments, from prototype build through process optimization.
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  • Experience with cylindrical and/or prismatic cell formats is required
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  • Strong laboratory skills, including precise instrumentation handling, data collection, and experimental design, along with a demonstrated commitment to safe lab operations.
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Bonus Skills

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  • Familiarity with Neware and Arbin battery cyclers and associated software for electrochemical testing and analysis.
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  • Prior experience with cell design and scale-up efforts spanning multiple form factors, including transition from pouch to cylindrical and prismatic cells.
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  • Cross-functional project execution experience, working alongside materials, manufacturing, and product teams to bring cells from lab to pilot scale.
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